Multi-chip packaging structure for an image sensor

ABSTRACT

According to an aspect, a multi-chip packaging structure includes a first substrate having a first surface and a second surface, where the first substrate has a conductive layer portion. The multi-chip packaging structure includes an image sensor device coupled to the first surface of the first substrate, a first device coupled to the second surface of the first substrate, and a second substrate disposed apart from the first substrate, where the second substrate has a conductive layer portion. The conductive layer portion of the first substrate is communicatively connected to the conductive layer portion of the second substrate. The first device is disposed between the first substrate and the second substrate. The multi-chip packaging structure includes a second device coupled to the second substrate, and a third device coupled to the first substrate or the second substrate.

RELATED APPLICATION

This application is a continuation of and claims priority to applicationSer. No. 16/103,128, filed Aug. 14, 2018, entitled “MULTI-CHIP PACKAGINGSTRUCTURE FOR AN IMAGE SENSOR”, which is incorporated by reference inits entirety.

TECHNICAL FIELD

This description relates to a multi-chip packaging structure for animage sensor.

BACKGROUND

Integrated circuits (ICs) may require packaging to enclose chips andprovide protection during shipping, assembly and subsequent use. In somepackaging structures, IC devices are assembled on the backend of theprinted circuit board (PCB) with relatively long traces interconnectedwith the image sensor.

SUMMARY

According to an aspect, a multi-chip packaging structure includes afirst substrate having a first surface and a second surface, where thefirst substrate has a conductive layer portion. The multi-chip packagingstructure includes an image sensor device coupled to the first surfaceof the first substrate, a first device coupled to the second surface ofthe first substrate, and a second substrate disposed apart from thefirst substrate, where the second substrate has a conductive layerportion. The conductive layer portion of the first substrate iscommunicatively connected to the conductive layer portion of the secondsubstrate. The first device is disposed between the first substrate andthe second substrate. The multi-chip packaging structure includes asecond device coupled to the second substrate, and a third devicecoupled to the first substrate or the second substrate.

According to some aspects, the multi-chip packaging structure mayinclude one or more of the following features (or any combinationthereof). The second substrate may include a first surface and a secondsurface, and the second device is coupled to the first surface of thesecond substrate, and the third device is coupled to the first surfaceof the second substrate. The multi-chip packaging structure may includea plurality of conductive components coupled to the second surface ofthe second substrate, where the plurality of conductive components areconfigured to be connected to an external device. The multi-chippackaging structure may include a fourth device coupled to the secondsubstrate. The multi-chip packaging structure may include one or moreinsulating layers disposed between the first substrate and the secondsubstrate. The insulating layers may include a first insulating layerdisposed on a first surface of the second substrate, a second insulatinglayer disposed on the first insulating layer, and a third insulatinglayer disposed between the second insulating layer and the secondsurface of the first substrate. The multi-chip packaging structure mayinclude a transparent member coupled to the image sensor device suchthat an empty space exists between an active region of the image sensordevice and the transparent member. The multi-chip packaging structuremay include one or more bond wires coupled between the image sensordevice and the first surface of the first substrate to communicativelyconnect the image sensor device to the first substrate. The multi-chippackaging structure may include a molding material encapsulating the oneor more bond wires. The multi-chip packaging structure may include oneor more vias coupled to and extending between the conductive layerportion of the first substrate and the conductive layer portion of thesecond substrate to communicatively connect the first substrate to thesecond substrate. The second device may be coupled to the secondsubstrate with one or more bump members. The first device may be coupledto the first substrate with one or more vias.

According to an aspect, a multi-chip packaging structure includes afirst substrate having a first surface and a second surface, an imagesensor device coupled to the first surface of the first substrate, aimage signal processor (ISP) integrated circuit (IC) die coupled to thesecond surface of the first substrate, a second substrate, where thesecond substrate is communicatively connected to the first substrate, atleast one insulating layer disposed between the first substrate and thesecond substrate, and a plurality of devices coupled to the secondsubstrate.

According to some aspects, the multi-chip packaging structure mayinclude one or more of the above and/or below features (or anycombination thereof). The plurality of devices may include a memory ICdie, and a driver IC die. The at least one insulating layer may includea first insulating layer disposed on a first surface of the secondsubstrate, a second insulating layer disposed on the first insulatinglayer, and a third insulating layer disposed between the secondinsulating layer and the first substrate. The multi-chip packagingstructure may include one or more vias coupled to and extending betweenthe first substrate and the second substrate to electrically connect thefirst substrate to the second substrate, the one or more vias extendingthrough the at least one insulating layer. The multi-chip packagingstructure may include one or more bond wires coupled between the ISP ICdie and one or more conductive portions on the first substrate toelectrically connect the ISP IC die to the first substrate. Themulti-chip packaging structure may include a molding materialencapsulating the one or more bond wires.

According to an aspect, a method of fabricating a multi-chip packagingstructure includes coupling a first device and a second device to afirst surface of a first substrate, disposing at least one firstinsulating layer on the first surface of the first substrate, coupling athird device to the at least one insulating layer, disposing a secondinsulating layer on the third device and the at least one firstinsulating layer, coupling a second substrate to the second insulatinglayer, and coupling an image sensor device to the second substrate. Insome aspects, the method further includes forming an electricalconnection between the first substrate and the second substrate.

The details of one or more implementations are set forth in theaccompanying drawings and the description below. Other features will beapparent from the description and drawings, and from the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A illustrates a multi-chip packaging structure for an image sensordevice according to an aspect.

FIG. 1B illustrates a multi-chip packaging structure for an image sensordevice according to another aspect.

FIG. 1C illustrates a multi-chip packaging structure for an image sensordevice according to another aspect.

FIG. 2 illustrates a multi-chip packaging structure for an image sensordevice according to another aspect.

FIG. 3A illustrates a flowchart depicting example operations forassembling a multi-chip packaging structure for an image sensor deviceaccording to an aspect.

FIG. 3B illustrates a continuation of the flowchart of FIG. 3A accordingto an aspect.

FIG. 4 illustrates a flowchart depicting example operations forassembling a multi-chip packaging structure for an image sensor deviceaccording to another aspect.

DETAILED DESCRIPTION

The present disclosure relates to a multi-chip packaging structure foran image sensor that may reduce the size of the overall package whileincreasing the number devices included in this structure, reduce (oreliminate) noise on the image signal transferred from the image sensorto the devices, and/or reduce the cost for manufacturing such packages.In some examples, the multi-chip packaging structure may include animage sensor, and three or more devices coupled to a first substrate anda second substrate.

FIGS. 1A through 1C illustrate various examples of a multi-chippackaging structure (e.g., 100, 150, 180) for an image sensor device102. Referring to FIGS. 1A through 1C, the image sensor device 102includes an image sensor die having an array of pixel elementsconfigured to convert light into electrical signals. In some examples,the image sensor device 102 includes a complementary metal-oxidesemiconductor (CMOS) image sensor. The multi-chip packaging structure100 includes a transparent member 108 coupled to the image sensor device102 such that the transparent member 108 is positioned over (and spacedapart from) a surface 124 of the image sensor device 102 in a directionA1. In some examples, the transparent member 108 includes a cover. Insome examples, the transparent member 108 includes a lid. In someexamples, the transparent member 108 includes a glass material. In someexamples, the multi-chip packaging structure 100 includes dam members105 that position the transparent member 108 away from the surface 124of the image sensor device 102. In some examples, the dam members 105include a bonding material. In some examples, the dam members 105include an epoxy resin. In some examples, the dam members 105 include aglass dam. In some examples, the dam members 105 include a silicon dam.The dam members 105 are coupled to the transparent member 108 and to theimage sensor device 102, where a portion of the surface 124 of the imagesensor device 102 is disposed between adjacent dam members 105.

The multi-chip packaging structure 100 includes a first substrate 104.The first substrate 104 includes a printed circuit board (PCB)substrate. In some examples, the first substrate 104 includes adielectric material. In some examples, the first substrate 104 includesa single layer of PCB base material. In some examples, the firstsubstrate 104 includes multiple layers of PCB base material. In someexamples, the first substrate 104 includes a copper clad laminate (CCL)substrate. The first substrate 104 includes a first (or top) surface 116and a second (or bottom) surface 118. In some examples, the firstsubstrate 104 includes one or more conductive layer portions (e.g.,traces) disposed on the first surface 116 of the first substrate 104,and/or one or more conductive layer portions (e.g., traces) disposed onthe second surface 118 of the first substrate 104. In some examples, theone or more conductive layer portions on the first substrate 104 includeelectrical traces. The electrical traces may be configured to and/orused to transmit signals to and/or from devices (e.g., electronicdevices included in a semiconductor region (e.g., epitaxial layer and/orsemiconductor substrate)) connected to the electrical traces. In someexamples, the electrical traces can include conductive traces (e.g.,metallic traces) such as copper traces, aluminum traces, and/or soforth. In some examples, the electrical traces include a relativelyflat, narrow part of a copper foil that remains after etching. In someexamples, the first substrate 104 is a CCL substrate with copper traces(on both surfaces) with a pre-preg core (e.g., pre-impregnated withresin), where the copper traces are formed by photolithographypatterning from a copper foil.

As shown in FIG. 1A, the image sensor device 102 is coupled to the firstsurface 116 of the first substrate 104, and a first device 110 iscoupled to the second surface 118 of the first substrate 104. In someexamples, the image sensor device 102 is coupled directly to the firstsurface 116 of the first substrate 104. In some examples, the imagesensor device 102 is communicatively connected to the first substrate104 using one or more bond wires. In some examples, the image sensordevice 102 is coupled to the first surface 116 of the first substrate104 using solder, one or more bumps, pillars, vias, or other membersthat couple the image sensor device 102 to the first substrate 104. Insome examples, the first device 110 is coupled to the second surface 118of the first substrate 104 using one or more vias. In some examples, thefirst device 110 is coupled to the second surface 118 of the firstsubstrate 104 using solder, one or more bumps, or pillars. In someexamples, the first device 110 is directly coupled to the second surface118 of the first substrate 104. In some examples, the first device 110is coupled to the first substrate 104 in a flip-chip configuration.

In some examples, the first device 110 includes an integrated circuitdie. In some examples, the first device 110 includes an image signalprocessor (ISP) integrated circuit (IC) die. In some examples, the firstdevice 110 includes a memory IC die. In some examples, the first device110 includes a driver IC die. In some examples, the first device 110includes a resistor, inductor, and/or capacitor (RLC) passive circuit.In some examples, the first device 110 includes a radar IC die. Themulti-chip packaging structure 100 includes a second substrate 106. Thesecond substrate 106 includes a first (or top) surface 120 and a second(or bottom) surface 122. The second substrate 106 may be electricallyconnected to the first substrate 104 via a connection 160. In someexamples, the connection 160 includes a via that extends between thefirst substrate 104 and the second substrate 106 to electrically connectthe first substrate 104 to the second substrate 106. In some examples,the connection 160 includes one or more transmissions lines, wires, orother conductive materials. The multi-chip packaging structure 100 mayinclude an insulating layer 141 disposed between the first substrate 104and the second substrate 106. In some examples, the insulating layer 141includes one or more insulating polymer layers. In some examples, theinsulating layer 141 includes a first insulating layer, a secondinsulating layer, and a third insulating layer. In some examples, theconnection 160 (e.g., one or more vias) may extend through theinsulating layer 141 and be connected to the first substrate 104 and thesecond substrate 106.

The second substrate 106 includes a printed circuit board (PCB)substrate. In some examples, the second substrate 106 includes adielectric material. In some examples, the second substrate 106 includesa single layer of PCB base material. In some examples, the secondsubstrate 106 includes multiple layers of PCB base material. In someexamples, the second substrate 106 includes a copper clad laminate (CCL)substrate. In some examples, the second substrate 106 includes one ormore conductive layer portions (e.g., traces) disposed on the firstsurface 120 of the second substrate 106, and/or one or more conductivelayer portions (e.g., traces) disposed on the second surface 122 of thesecond substrate 106. In some examples, the one or more conductive layerportions on the second substrate 106 include electrical traces thatinclude any of the characteristics described herein. In some examples,the second substrate 106 is a CCL substrate with copper traces (on bothsurfaces) with a pre-preg core (e.g., pre-impregnated with resin), wherethe copper traces are formed by photolithography patterning from acopper foil.

In some examples, the first substrate 104 and the second substrate 106include the same type of material (e.g., both are CCL substrates withdouble side copper traces). In some examples, the second substrate 106includes a material different than a material of the first substrate104. In some examples, the dimensions (e.g., length, width, thickness)of the second substrate 106 are the same as the dimensions of the firstsubstrate 104. In some examples, at least one dimension (e.g., length,width, thickness) of the second substrate 106 is different than at leastone dimension of the first substrate 104. The second surface 122 of thesecond substrate 106 is coupled to conductive components 151. In someexamples, the conductive components 151 are surface-mount packagingelements. In some examples, the conductive components 151 include solderballs. The conductive components 151 are components used to connect toan external device (e.g., a ball grid array (BGA) device). However, theconductive components 151 may include other types of surface-mountpackaging elements.

The multi-chip packaging structure 100 includes a second device 112, anda third device 114. In some examples, the multi-chip packaging structure100 includes the second device 112 but not the third device 114. In someexamples, the second device 112 includes a memory IC die. In someexamples, the second device 112 includes a driver IC die. In someexamples, the second device 112 includes an RLC passive circuit. In someexamples, the second device 112 includes a radar IC die. In someexamples, the third device 114 includes a memory IC die. In someexamples, the third device 114 includes a driver IC die. In someexamples, the third device 114 includes an RLC passive circuit. In someexamples, the third device 114 includes a radar IC die. In someexamples, the first device 110, the second device 112, and the thirddevice 114 are different types of devices (e.g., the first device 110 isan ISP IC die, the second device 112 is a memory IC die, and the thirddevice 114 is a driver IC die). In some examples, at least two of thefirst device 110, the second device 112, and the third device 114 arethe same type of devices (e.g., at least two are memory ICs or driverICs, etc.).

The second device 112 is coupled to the first surface 120 of the secondsubstrate 106, and the third device 114 is coupled to the first surface120 of the second substrate 106. In some examples, the second device 112is coupled to the second substrate 106 via bump members (e.g., bumps,pillars, etc.). In some examples, an under-fill material is disposedbetween the second device 112 and the first surface 120 of the secondsubstrate 106 (e.g., between and around the bump members). In someexamples, the under-fill material includes an insulation layer. In someexamples, the under-fill material includes an epoxy-based material. Insome examples, the under-fill material includes an epoxy dry film (e.g.,b-stage resin film), where the under-fill material is applied bylamination (e.g., heat and press). In some examples, the second device112 is coupled to the second substrate 106 using one or more vias. Insome examples, the second device 112 is directly coupled to the secondsubstrate 106. In some examples, the second device 112 iscommunicatively connected to the second substrate 106 using one or morebond wires.

In some examples, the third device 114 is coupled to the secondsubstrate 106 via bump members (e.g., bumps, pillars, etc.). In someexamples, an under-fill material is disposed between the third device114 and the first surface 120 of the second substrate 106 (e.g., betweenand around the bump members). The under-fill material may be any of theabove-described types of under-fill material. In some examples, thethird device 114 is coupled to the second substrate 106 using one ormore vias. In some examples, the third device 114 is directly coupled tothe second substrate 106. In some examples, the third device 114 iscommunicatively coupled to the second substrate 106 using one or morebond wires.

The multi-chip packaging structure 100 includes a molding 115. Themolding 115 may include one or more types of material (e.g., in amolding compound if including multiple types of materials) such as ametal, a plastic, a resin, an epoxy, a phenolic hardener, a silicamaterial, a pigment, a glass, a ceramic casing, and/or so forth. Themolding 115 may be disposed on portions of the first surface 116 of thefirst substrate 104 and extend to a plane 131 aligned with a top surface128 of the transparent member 108. In some examples, the plane 131 isdisposed below (or above) the surface 128 (in a direction A1).

As discussed herein, the terms top and bottom refer to the relativelocation of the corresponding component when the multi-chip packagingstructure (e.g., 100, 150, 180, 200) is within an orientation. The imagesensor device 102 is disposed on a plane A4 that is substantiallyaligned with the first surface 116 of the first substrate 104. Adirection A1 is aligned perpendicular to the plane A4, and a directionA2 is perpendicular to the direction A1. A direction A3 into the page(shown as a dot) is aligned parallel to the plane A4 and is orthogonalto directions A1 and A2. The directions A1, A2, and A3, and plane A4,are used throughout several of the various views of the implementationsdescribed throughout the figures for simplicity.

FIG. 1B illustrates a multi-chip packaging structure 150 according toanother aspect. The multi-chip packaging structure 150 may include anyone or more of the components discussed with reference to FIG. 1A. Themulti-chip packaging structure 150 includes four devices in addition tothe image sensor device 102. For example, the multi-chip packagingstructure 150 may include a fourth device 117 coupled to the firstsurface 120 of the second substrate 106. In some examples, the fourthdevice 117 includes an RLC passive circuit. In some examples, the fourthdevice 117 includes an IC die. In some examples, the fourth device 117includes a memory IC die. In some examples, the fourth device 117includes a driver IC die. In some examples, the fourth device 117includes a radar IC die. In some examples, the multi-chip packagingstructure 150 includes more than four devices such as a fifth devicecoupled to the second surface 118 of the first substrate 104, and asixth device coupled to the first surface 120 of the second substrate106.

FIG. 1C illustrates a multi-chip packaging structure 180 according toanother aspect. The multi-chip packaging structure 180 may include anyof the components discussed with reference to FIGS. 1A and 1C. Themulti-chip packaging structure 180 includes five devices in addition tothe image sensor device 102. For example, the multi-chip packagingstructure 180 may include a fifth device 119. The first device 110 maybe coupled to the second surface 118 of the first substrate 104, thesecond device 112 may be coupled to the second surface 118 of the firstsubstrate 104, the third device 114 may be coupled to the first surface120 of the second substrate 106, the fourth device 117 may be coupled tothe first surface 120 of the second substrate 106, and the fifth device119 may be coupled to the coupled to the first surface 120 of the secondsubstrate 106. In some examples, the fifth device 119 includes an RLCpassive circuit. In some examples, the fifth device 119 includes an ICdie. In some examples, the fifth device 119 includes a memory IC die. Insome examples, the fifth device 119 includes a driver IC die. In someexamples, the fifth device 119 includes a radar IC die. In someexamples, the multi-chip packaging structure 180 includes more than fivedevices such as a sixth device coupled to the second surface 118 of thefirst substrate 104, and a seventh device coupled to the first surface120 of the second substrate 106.

FIG. 2 illustrates a multi-chip packaging structure 200 for an imagesensor device 202 according to an aspect. The multi-chip packagingstructure 200 may include any of the features discussed with referenceto FIGS. 1A through 1C. The image sensor device 202 includes an imagesensor die having an array of pixel elements configured to convert lightinto electrical signals. In some examples, the image sensor device 202includes a complementary metal-oxide semiconductor (CMOS) image sensor.The image sensor device 202 has a first (or top) surface 224 and asecond (or bottom) surface 226. The first surface 224 defines an activeregion 201 of the image sensor device 202. The active region 201includes a pixel area (e.g., the pixel array) configured to receivelight.

The multi-chip packaging structure 200 includes a transparent member 208coupled to the image sensor device 202 such that the transparent member208 is positioned over (and spaced apart from) the active region 201 ofthe image sensor device 202. In some examples, the transparent member208 includes a cover. In some examples, the transparent member 208includes a lid. In some examples, the transparent member 208 includes aglass material. The transparent member 208 includes a first (or top)surface 228, and a second (or bottom) surface 230. The transparentmember 208 is positioned away from the image sensor device 202 in adirection A1 such that a space 203 (e.g., empty space) exists betweenthe second surface 230 of the transparent member 208 and the firstsurface 224 of the image sensor device 202. In some examples, themulti-chip packaging structure 200 includes dam members 205 thatposition the transparent member 208 away from the active region 201 ofthe image sensor device 202. For example, the dam members 205 arecoupled to the second surface 230 of the transparent member 208 and tothe first surface 224 of the image sensor device 202 (at areas apartfrom the active region 201), where the active region 201 is disposedbetween adjacent dam members 205. In some examples, the dam members 205include a bonding material. In some examples, the dam members 205include an epoxy resin. In some examples, the dam members 205 include aglass dam. In some examples, the dam members 205 include a silicon dam.

The multi-chip packaging structure 200 includes a first substrate 204.The first substrate 204 includes a printed circuit board (PCB)substrate. In some examples, the first substrate 204 includes adielectric material. In some examples, the first substrate 204 includesa single layer of PCB base material. In some examples, the firstsubstrate 204 includes multiple layers of PCB base material. In someexamples, the first substrate 204 includes a copper clad laminate (CCL)substrate. The first substrate 204 includes a first (or top) surface 216and a second (or bottom) surface 218. The first surface 216 of the firstsubstrate 204 is coupled to the image sensor device 202, and the secondsurface 218 of the first substrate 204 is coupled to a first device 210using one or more vias 232. For example, the second surface 226 of theimage sensor device 202 is coupled to the first surface 216 of the firstsubstrate 204. One or more conductive layer portions 207 are disposed onthe first surface 216 of the first substrate 204, and one or moreconductive layer portions 207 are disposed on the second surface 218 ofthe first substrate 204. In some examples, the conductive layer portions207 include electrical traces (e.g., copper metal traces). Theelectrical traces may be configured to transmit signals to and/or fromdevices connected to the electrical traces and can include any of thecharacteristics described herein. In some examples, the first substrate204 includes a CCL substrate with conductive (e.g., copper) traces (onboth surfaces) with a pre-preg core (e.g., pre-impregnated with resin),where the conductive (e.g., copper) traces are formed byphotolithography patterning from a conductive (e.g., copper) foil.

The first device 210 may include an IC die. In some examples, the firstdevice 210 includes an ISP IC die. In some examples, the first device210 includes a memory IC die. In some examples, the first device 210includes a driver IC die. In some examples, the first device 210includes an RLC passive circuit. In some examples, the first device 210includes a radar IC die. The first device 210 includes a first (or top)surface 234 and a second (or bottom) surface 236. In some examples, thefirst surface 234 of the first device 210 includes one or moreconductive layer portions 209 (e.g., traces). First ends of the vias 232are connected to conductive layer portions 207 on the second surface 218of the first substrate 204, and second ends of the vias 232 areconnected to conductive layer portions 209 on the first surface 234 ofthe first device 210. Each via 232 is a vertical interconnect accessthat extends in the A1 direction between the first device 210 and thefirst substrate 204. Each via 232 may include a hole lined with aconductive material such as a tube or a rivet. In some examples, eachvia 232 may include a conductive tube disposed within the hole. Each via232 may extend through a portion of the thickness of a third insulatinglayer 243.

The multi-chip packaging structure 200 includes bond wires 221 thatconnect the image sensor device 202 to the first substrate 204. In someexamples, first ends of the bond wires 221 are connected to the firstsurface 224 of the image sensor device 202, and second ends of the bondwires 221 are connected to the conductive layer portions 207 on thefirst surface 216 of the first substrate 204. The bond wires 221 may beconductive (e.g., metal) wires such as aluminum, copper, or gold, or anycombination thereof, for example.

The multi-chip packaging structure 200 includes a molding 215. Themolding 215 may include one or more types of material (e.g., in amolding compound if including multiple types of materials) such as ametal, a plastic, a resin, an epoxy, a phenolic hardener, a silicamaterial, a pigment, a glass, a ceramic casing, and/or so forth. Themolding 215 may be disposed on portions of the first surface 216 of thefirst substrate 204 and extend to a plane 231 substantially aligned withthe first surface 228 of the transparent member 208. In some examples,the molding 215 is disposed along the edges of the image sensor device202, edges of the dam members 205, and edges of the transparent member208. In some examples, the top surface of the molding 215 is disposedbelow (or above) the first surface 228 of the transparent member 208.

The multi-chip packaging structure 200 includes a second substrate 206.The second substrate 206 includes a first (or top) surface 220 and asecond (or bottom) surface 222. The second substrate 206 includes aprinted circuit board (PCB) substrate. In some examples, the secondsubstrate 206 includes a dielectric material. In some examples, thesecond substrate 206 includes a single layer of PCB base material. Insome examples, the second substrate 206 includes multiple layers of PCBbase material. In some examples, the second substrate 206 includes acopper clad laminate (CCL) substrate. In some examples, the firstsubstrate 204 and the second substrate 206 includes the same type ofmaterial (e.g., both are CCL substrates with double-sided coppertraces). In some examples, the second substrate 206 includes a materialdifferent than a material of the first substrate 204. In some examples,the dimensions (e.g., length, width, thickness) of the second substrate206 are the same as the dimensions of the first substrate 204. In someexamples, at least one dimension of the second substrate 206 isdifferent than at least one dimension of the first substrate 204. One ormore conductive layer portions 211 are disposed on the first surface 220of the second substrate 206, and one or more conductive layer portions211 are disposed on the second surface 222 of the second substrate 206.In some examples, the conductive layer portions 211 include metal (e.g.)foil portions. In some examples, the conductive layer portions 211include electrical traces. The electrical traces may be configured totransmit signals to and from devices connected to the electrical tracesand can include any of the characteristics described herein. In someexamples, the second substrate 206 includes a CCL substrate withconductive (e.g., copper) traces (on both surfaces) with a pre-preg core(e.g., pre-impregnated with resin), where the conductive traces areformed by photolithography patterning from a conductive foil.

The second substrate 206 is coupled to conductive components 251. Forexample, the second surface 222 of the second substrate 206 is coupledto the conductive components 251. In some examples, the conductivecomponents 251 are surface-mount packaging elements. In some examples,the conductive components 251 include solder balls. The conductivecomponents 251 are components used to connect to an external device(e.g., a ball grid array (BGA) device). However, the conductivecomponents 251 may include other types of surface-mount packagingelements.

The multi-chip packaging structure 200 includes a second device 212, anda third device 214. In some examples, the second device 212 includes anIC die. In some examples, the second device 212 includes a memory ICdie. In some examples, the second device 212 includes a driver IC die.In some examples, the second device 212 includes an ISP die. In someexamples, the second device 212 includes a radar IC die. In someexamples, the second device 212 includes an RLC passive circuit. In someexamples, the third device 214 includes an IC die. In some examples, thethird device 214 includes a driver IC die. In some examples, the thirddevice 214 includes a memory IC die. In some examples, the third device214 includes an ISP die. In some examples, the third device 214 includesan RLC passive circuit. In some examples, the third device 214 includesa radar IC die.

The second device 212 is coupled to the second substrate 206. The thirddevice 214 is coupled to the second substrate 206. The second device 212includes a first (or top) surface 244, and a second (or bottom) surface246. The third device 214 includes a first (or top) surface 254, and asecond (or bottom) surface 256. The second device 212 is coupled to thesecond substrate 206 via bump members 245, and the third device 214 iscoupled to the second substrate 206 via bump members 245. In someexamples, the bump members 245 include pillars. In some examples, thebump members 245 include copper pillars with solder, gold plated bumps,solder bumps, and/or gold stud bumps. The bump members 245 position thesecond surface 246 of the second device 212 away from the first surface220 of the second substrate 206, and position the second surface 256 ofthe third device 214 away from the first surface 220 of the secondsubstrate 206. The bump members 245 are connected some of the conductivelayer portions 211 on the first surface 220 of the second substrate 206.Also, in order to assist with securing the second device 212 and thethird device 214 to the second substrate 206, an under-fill material 258is disposed between the second device 212 and the second substrate 206and between the third device 214 and the second substrate 206. In someexamples, the under-fill material 258 encapsulates portions of the bumpmembers 245. The under-fill material 258 may extend between the secondsurface 246 of the second device 212 and the first surface 220 of thesecond substrate 206, and may extend between the second surface 256 ofthe third device 214 and the first surface 220 of the second substrate206. In some examples, the under-fill material 258 includes aninsulation layer. In some examples, the under-fill material 258 includesan epoxy-based material. In some examples, the under-fill material 258includes an epoxy dry film (e.g., b-stage resin film), where theunder-fill material 258 is applied by lamination (e.g., heat and press).The multi-chip packaging structure 200 includes one or more vias 260configured to electrically connect the first substrate 204 to the secondsubstrate 206.

The multi-chip packaging structure 200 includes one or more insulatinglayers disposed between the first substrate 204 and the second substrate206 such as a first insulating layer 241, a second insulating layer 242,and a third insulating layer 243. The first insulating layer 241 may bedisposed on the first surface 220 of the second substrate 206, and havea thickness (e.g. along the direction Al) such that the top surface ofthe first insulating layer 241 may be substantially aligned with thefirst surface 244 of the second device 212 and/or the first surface 254of the third device 214. In some examples, the first insulating layer241 extends above the first surface 244 of the second device 212 andextends above the first surface 254 of the third device 214. The firstinsulating layer 241 may encapsulate the first device 210, the seconddevice 212, and a portion of the via 260.

The second insulating layer 242 may be disposed on the top surface ofthe first insulating layer 241 and may extend to the second surface 236of the first device 210. In some examples, the thickness of the secondinsulating layer 242 may be less than the thickness of the firstinsulating layer 241. The second insulating layer 242 may encapsulateanother portion of the via 260. The third insulating layer 243 may bedisposed on the top surface of the second insulating layer 242, and mayextend to the second surface 218 of the first substrate 204. In someexamples, the thickness of the third insulating layer 243 is greaterthan the thickness of the second insulating layer 242. The thirdinsulating layer 243 may encapsulate the first device 210, the vias 232,and a portion of the via 260. The via 260 may extend through the firstinsulating layer 241, the second insulating layer 242, and the thirdinsulating layer 243. The vias 232 extend through a portion of thethickness of the third insulating layer 243. In some examples, each ofthe first insulating layer 241, the second insulating layer 242, and thethird insulating layer 243 includes a polymer insulating layer. In someexamples, the material of the first insulating layer 241, the materialof the second insulating layer 242, and the material of the thirdinsulating layer 243 is the same. In some examples, at least one of thematerials from one or more these layers is different from other layers.

FIGS. 3A and 3B depict a process 300 with example fabrication operationsfor assembling the multi-chip packaging structure 200 of FIG. 2according to an aspect.

In operation 302, the second substrate 206 is provided. In someexamples, the second substrate 206 includes a copper clad laminate (CCL)substrate with conductive layer portions 211 disposed on the firstsurface 220 of the second substrate 206 and on the second surface 222 ofthe second substrate 206. In some examples, the second substrate 206 isa CCL with double side copper trace with pre-preg core (e.g.,pre-impregnated with resin). The copper trace is made byphotolithography patterning from a copper foil.

In operation 304, the second device 212 is coupled to the first surface220 of the second substrate 206, and the third device 214 is coupled tothe first surface 220 of the second substrate 206. In some examples, thesecond device 212 and the third device 214 is coupled to the secondsubstrate 206 using the bump members 245 in a flip-chip configuration.For example, the bump members 245 are coupled to the second device 212and the third device 214, and the bump members 245 are coupled to theconductive layer portions 211 on the first surface 220 of the secondsubstrate 206. In some examples, the bump members 245 include copperpillars with solder, gold plated bumps, solder bump, and/or or copperstud bumps. In some examples, the second device 212 and/or the thirddevice 214 is/are coupled to the second substrate 206 by surface mounttechnology (SMT) in which the second device 212 and/or the third device214 are directly coupled to the second substrate 206. In some example,the under-fill material 258 is disposed between the second device 212and the second substrate 206 to fill the gap, and the under-fillmaterial 258 is disposed between the third device 214 and the secondsubstrate 206 to fill the gap, thereby increasing the reliability of themulti-chip packaging structure 200.

In operation 306, the first insulating layer 241 is disposed (e.g.,laminated) on the first surface 220 of the second substrate 206. In someexamples, the first insulating layer 241 has a thickness that extendsfrom the first surface 220 of the second substrate 206 to the firstsurface 244 of the second device 212 and/or the first surface 254 of thethird device 214. In some examples, the first insulating layer 241extends beyond the first surface 244 of the second device 212 and/or thefirst surface 254 of the third device 214. In some examples, the firstinsulating layer 241 includes a polymer type insulating layer. In someexamples, the first insulating layer 241 includes a dry film typeadhesive. In some examples, the top surface of the first insulatinglayer 241 is compression processed to render the top surface of thefirst insulating layer 241 relatively flat. Then, in some examples, thefirst insulating layer 241 is post-thermally cured to fully cure thefirst insulating layer 241.

In operation 308, the second insulating layer 242 is disposed (e.g.,laminated) on the top surface of the first insulating layer 241. Inoperation 310, the first device 210 is disposed on the top surface ofthe second insulating layer 242. In some examples, the first device 210is attached to the second insulating layer 242, where the secondinsulating layer 242 is not fully cured, and then thermal curing isperformed to fully cure the second insulating layer 242.

In operation 312, the third insulating layer 243 is disposed (e.g.,laminated) on the first surface 234 of the first device 210 and the topsurface of the second insulating layer 242, and a thermal compressionprocess is performed to render the top surface of the second insulatinglayer 242 relatively flat. In some examples, the third insulating layer243 may have a thickness that extends from the top surface of the secondinsulating layer 242 to a plane above the first surface 234 of the firstdevice 210.

In operation 314, the conductive layer portions 207 (e.g., copper foilportions) are attached to the top surface of the third insulating layer243, and then thermal curing is performed to fully cure the thirdinsulating layer 243. The conductive layer portions 207 may be patternedby lithography and an etching process to become electrical traces. Thevias 260 may be formed through the first insulating layer 241, thesecond insulating layer 242, and the third insulating layer 243 in orderto connect some of the conductive layer portions 207 to some of theconductive layer portions 211 on the first surface 220 of the secondsubstrate 206. The vias 232 may be formed through a portion of the thirdinsulating layer 243 in order to connect some of the conductive layerportions 207 to the pads 233 of the first device 210. The vias 260 andthe vias 232 may be formed by laser drilling, sand blasting, and/orphoto-etching, which can be followed by platting (e.g., copper plating).

In operation 316, the first substrate 204 is coupled to the thirdinsulating layer 243, the vias 260, and the vias 232. In some examples,the first substrate 204 includes a copper clad laminate (CCL) substratewith conductive layer portions 207 disposed on the first surface 216 ofthe first substrate 204 and on the second surface 218 of the firstsubstrate 204. In some examples, the first substrate 204 is a CCL withdouble side copper trace with pre-preg core (e.g., pre-impregnated withresin). The trace is made by photolithography patterning from a copperfoil.

In operation 318, the image sensor device 202 is coupled to the firstsubstrate 204. For example, the second surface 230 of the image sensordevice 202 is coupled to the first surface 216 of the first substrate204. The active region 201 is defined on the first surface 228 of theimage sensor device 202. The bond wires 221 are coupled to the imagesensor device 202 and to conductive layer portions 207 on the firstsurface 216 of the first substrate 204.

In operation 320, the transparent member 208 is coupled to the imagesensor device 202 using the dam members 205 such that a space 203 existsbetween the active region 201 and the second surface 230 of thetransparent member 208. For example, the dam members 205 produce astandoff and also function as an adhesive for attaching the transparentmember 208.

In operation 322, a molding (or encapsulation) process is performed tocover the bond wires 221 and the edges 219 of the transparent member 208with the molding 215. The molding 215 may be disposed on portions of thefirst surface 216 of the first substrate 204 and extend to a planealigned with the first surface 228 of the image sensor device 202. Also,the conductive components 251 are attached to the second surface 222 ofthe second substrate 206. In some examples, the conductive components251 are solder balls, where the solder balls are pin outs with a ballgrid array (BGA) arrangement.

FIG. 4 illustrates a flowchart 400 depicting example assembly operationsof the multi-chip packing structure (e.g., 100, 150, 180, 200) accordingto an aspect. Although the flowchart 400 of FIG. 4 illustratesoperations in sequential order, it will be appreciated that this ismerely an example, and that additional or alternative operations may beincluded. Further, operations of FIG. 4 and related operations may beexecuted in a different order than that shown, or in a parallel oroverlapping fashion.

Operation 402 includes coupling a first device to a first surface of afirst substrate. Operation 404 includes disposing at least one firstinsulating layer on the first substrate of the first substrate.Operation 406 includes coupling a third device to the at least oneinsulating layer. Operation 408 includes disposing a second insulatinglayer on the third device and the at least one first insulating layer.Operation 410 includes coupling a first surface of a second substrate tothe second insulating layer. Operation 412 includes coupling a secondsurface of the second substrate to an image sensor device.

It will be understood that, in the foregoing description, when anelement is referred to as being connected to, electrically connected to,coupled to, or electrically coupled to another element, it may bedirectly connected or coupled to the other element, or one or moreintervening elements may be present. In contrast, when an element isreferred to as being directly connected to or directly coupled toanother element, there are no intervening elements. Although the termsdirectly connected to, or directly coupled to may not be used throughoutthe detailed description, elements that are shown as being directlyconnected or directly coupled can be referred to as such. The claims ofthe application, if any, may be amended to recite exemplaryrelationships described in the specification or shown in the figures.Implementations of the various techniques described herein may beimplemented in (e.g., included in) digital electronic circuitry, or incomputer hardware, firmware, software, or in combinations of them.Portions of methods also may be performed by, and an apparatus may beimplemented as, special purpose logic circuitry, e.g., an FPGA (fieldprogrammable gate array) or an ASIC (application specific integratedcircuit).

Some implementations may be implemented using various semiconductorprocessing and/or packaging techniques. Some implementations may beimplemented using various types of semiconductor processing techniquesassociated with semiconductor substrates including, but not limited to,for example, Silicon (Si), Gallium Arsenide (GaAs), Gallium Nitride(GaN), Silicon Carbide (SiC) and/or so forth.

While certain features of the described implementations have beenillustrated as described herein, many modifications, substitutions,changes and equivalents will now occur to those skilled in the art. Itis, therefore, to be understood that the appended claims are intended tocover all such modifications and changes as fall within the scope of theembodiments. It should be understood that they have been presented byway of example only, not limitation, and various changes in form anddetails may be made. Any portion of the apparatus and/or methodsdescribed herein may be combined in any combination, except mutuallyexclusive combinations. The embodiments described herein can includevarious combinations and/or sub-combinations of the functions,components and/or features of the different embodiments described.

What is claimed is:
 1. An image sensor package comprising: a firstsubstrate having a first surface and a second surface, the firstsubstrate including conductive traces on the first and second surfaces;an image sensor device coupled to at least one of the conductive traceson the first surface of the first substrate; at least one conductiveelement coupled to the first substrate and the image sensor device; afirst device coupled to at least one of the conductive traces on thesecond surface of the first substrate; a second substrate having a firstsurface and a second surface, the second substrate including conductivetraces on the first and second surfaces of the second substrate, thefirst device being disposed between the first substrate and the secondsubstrate; and a conductive via coupled to and between the firstsubstrate and the second substrate.
 2. The image sensor package of claim1, further comprising: an insulation layer disposed between the firstsubstrate and the second substrate.
 3. The image sensor package of claim2, wherein the insulation layer includes a polymer-based material. 4.The image sensor package of claim 2, wherein the insulation layerincludes a first material and a second material, the second materialbeing different than the first material.
 5. The image sensor package ofclaim 2, wherein the conductive via extends through the insulationlayer.
 6. The image sensor package of claim 1, wherein the firstsubstrate includes a copper clad laminate (CCL) substrate.
 7. The imagesensor package of claim 1, wherein the second substrate includes acopper clad laminate (CCL) substrate.
 8. The image sensor package ofclaim 1, further comprising: a plurality of conductive componentscoupled to the conductive traces on the second surface of the secondsubstrate, the plurality of conductive components configured to beconnected to an external device.
 9. The image sensor package of claim 8,wherein the plurality of conductive components includes solder ballmembers.
 10. The image sensor package of claim 1, wherein the imagesensor device includes a first surface and a second surface, the firstsurface of the image sensor device including an active region configuredto receive light, the second surface of the image sensor device beingcoupled to at least one of the conductive traces on the first surface ofthe first substrate, the image sensor package further comprising: a lidmember coupled to the first surface of the image sensor device via abonding material such that an empty space exists between the activeregion of the image sensor device and the lid member.
 11. The imagesensor package of claim 1, further comprising: a molding materialencapsulating the at least one conductive element; and a plurality ofconductive vias that couple the first device to the first substrate. 12.An image sensor package comprising: a first substrate having a firstsurface and a second surface, the first substrate including conductivetraces on the first and second surfaces; an image sensor device coupledto at least one of the conductive traces on the first surface of thefirst substrate; at least one conductive element coupled to the firstsubstrate and the image sensor device; a second substrate having a firstsurface and a second surface, the second substrate including conductivetraces on the first and second surfaces of the second substrate; aconductive via coupled to and between the first substrate and the secondsubstrate; a first device coupled to at least one of the conductivetraces on the first surface of the second substrate; and a second devicecoupled to at least one of the conductive traces on the first surface ofthe second substrate.
 13. The image sensor package of claim 12, whereinthe first device is coupled to the first surface of the second substratewith a plurality of conductive bump members.
 14. The image sensorpackage of claim 12, further comprising: an insulation layer disposedbetween the first substrate and the second substrate, the insulationlayer including a polymer-based material, the conductive via extendingthrough the insulation layer.
 15. The image sensor package of claim 12,further comprising: a plurality of conductive components coupled to atleast one of the conductive traces on the second surface of the secondsubstrate, the plurality of conductive components configured to beconnected to an external device.
 16. The image sensor package of claim12, wherein the image sensor device includes a first surface and asecond surface, the first surface of the image sensor device includingan active region configured to receive light, the second surface of theimage sensor device being coupled to at least one of the conductivetraces on the first surface of the first substrate, the image sensorpackage further comprising: a lid member coupled to the first surface ofthe image sensor device via a bonding material such that an empty spaceexists between the active region of the image sensor device and the lidmember.
 17. A method of fabricating an image sensor package, the methodcomprising: coupling a first device and a second device to a firstsurface of a first substrate, the first substrate including conductivetraces on the first surface and a second surface of the first substrate;disposing one or more insulation layers on the first surface of thefirst substrate and the first and second devices; disposing a secondsubstrate on the one or more insulation layers, the second substrateincluding conductive traces on first and second surfaces of the secondsubstrate; coupling an image sensor device to the second substrate; andcoupling at least one bond wire to the image sensor device and to thesecond substrate.
 18. The method of claim 17, further comprising:forming a conductive via between the first substrate and the secondsubstrate.
 19. A method of fabricating an image sensor package, themethod comprising: disposing at least one insulation layer on a firstsurface of a first substrate, the first substrate including conductivetraces on the first surface and a second surface of the first substrate;disposing a first device on the one or more insulation layers; disposingat least one insulation layer on the first device; coupling a secondsubstrate to the first device, the second substrate including conductivetraces on first and second surfaces of the second substrate; coupling animage sensor device to the second substrate; and coupling at least onebond wire to the image sensor device and to the second substrate. 20.The method of claim 19, further comprising: forming a conductive viabetween the first substrate and the second substrate.